Garlic, a culinary superstar, not only adds flavor to our dishes but also offers numerous health benefits. Behind the scenes, the journey of garlic from the farm to our kitchens involves intricate processing methods in factories. In this blog, we’ll delve into the fascinating world of garlic processing and explore the various methods employed to transform raw garlic bulbs into the convenient cloves we use daily.
Harvesting and Cleaning:
The journey begins in the garlic fields where mature garlic bulbs are carefully harvested. Once harvested, the bulbs are transported to the processing facility. The first step involves thorough cleaning to remove dirt and outer layers, revealing the pristine cloves within.
Peeling by Mechanical Methods:
One of the most common methods used in garlic processing factories is mechanical peeling. Machines designed for this purpose efficiently remove the outer skin from garlic cloves without compromising their integrity. The cloves are fed into the machine, which uses a combination of pressure and rotating elements to gently peel away the layers, leaving behind clean, peeled cloves.
Water and Air Peeling:
Innovative factories employ water and air-based methods for garlic peeling. Water peeling involves soaking the cloves in water, causing the skin to loosen and making it easier to remove. Similarly, air peeling utilizes high-pressure air to blow away the outer layers. These methods are known for their gentleness, ensuring minimal damage to the garlic cloves.
Steam peeling is a sophisticated technique where garlic cloves are exposed to steam, causing the skin to loosen. The cloves are then mechanically peeled, resulting in a seamless and efficient process. Steam peeling is valued for its ability to maintain the natural flavor and aroma of garlic.
Color sorting inspection:
Regardless of the peeling method used, mechanical inspection using garlic color sorting plays a vital role in ensuring the quality of peeled garlic cloves. The machine can accurately identify impurities, mildew, etc. on the surface of garlic and remove any remaining skin or impurities. This step ensures that only the best quality garlic cloves make it to the next stage of processing.
Packaging and Distribution:
Once the garlic cloves have been successfully peeled, they undergo final quality checks before being packaged. Modern factories use advanced packaging techniques to preserve the freshness and flavor of the garlic. The packaged cloves are then distributed to retailers, ready to enhance the taste of dishes around the world.
The journey of garlic from the farm to our tables involves a series of intricate processes in factories. Mechanical, water and air, steam peeling, and sorting are integral steps that contribute to the quality and convenience of the garlic we use in our daily cooking. The art of garlic processing in factories not only ensures efficiency but also preserves the essence of this culinary gem, making it a staple in kitchens worldwide.
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